Image by Jonas Gerlach on UnSplash
Image by Jonas Gerlach on UnSplash

Promising new method for upcycling polystyrene

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Peer-reviewed: This work was reviewed and scrutinised by relevant independent experts.

International researchers have developed a new, low-cost method for upcycling the foamy plastic polystyrene, into high-value products. The researchers used aluminium chloride and UV light to break polystyrene down into stable molecules, which are then converted into an organic compound used in food, fragrance and medical industries. Authors of the paper say existing methods for upcycling plastics use expensive materials and a lot of energy to produce low-value chemicals, whereas this reaction happens at room temperature and regular air pressure – and it's resilient to impurities from plastic waste.

Journal/conference: PNAS

Research: Paper

Organisation/s: Virginia Tech

Funder: G.L. acknowledges support from the Deans Discovery Fund at Virginia Tech and insightful discussions with Dr. Mark P. Stoykovich. This material is based on the work supported by NSF Award DMR-1752611 through the CAREER award. We acknowledge the Chemistry Chromatography Center at Virginia Tech, especially Dr. Mehdi Ashraf-Khorassani, for providing GC, GC-MS, and LC-MS support that has contributed to the results reported within this paper.

Media release

From: PNAS

Upcycling polystyrene waste into high-value chemicals

A study reports a method to convert plastic waste into a high-value chemical product. Upcycling plastic into useful chemicals could help address the environmental crisis posed by plastic waste. However, existing upcycling methods often require complex, expensive catalysts and produce low-value products. Guoliang Liu and colleagues developed a tandem reaction strategy to degrade and upcycle polystyrene into high-value chemical products. Polystyrene is widely used in utensils, packaging, and insulation but is difficult to recycle or upcycle. First, the authors photochemically degraded polystyrene into aromatic compounds over an inexpensive aluminum chloride catalyst. Next, the authors added dichloromethane to the reaction to selectively produce diphenylmethane, a high-value chemical of low toxicity that is used in industries including food, pharmaceuticals, fragrances, and dyes. The combined degradation and upcycling method is less expensive and more sustainable than current industrial methods for producing diphenylmethane. The reaction also occurs at ambient temperature and atmospheric pressure, providing energy savings. Further analysis suggested that the process could be efficiently scaled up with high profitability and low sensitivity to market fluctuations. According to the authors, the degradation and upcycling method could be adapted to produce other valuable chemicals or to use other types of plastic, helping address the global challenge of plastic waste.

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