Pompeii construction site reveals how the Romans made cement

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Archaeological Park of Pompeii
Archaeological Park of Pompeii

A recently excavated site in Pompeii appears to have been under active construction when it was abandoned in 79CE due to volcanic activity. Now, international researchers say the rare find of construction tools and raw materials at the site has allowed them to better investigate how the Romans were making cement at the time. At the site, the researchers say they found materials including limestone and volcanic ash which supports the theory that they used a technique called 'hot mixing' - mixing dry, heated limestone with water and volcanic rocks and ash, which creates a chemical reaction that heats the mixture. Weights and measurement tools that were likely used to keep ratios consistent, and walls level and straight, were also found at the site, the researchers say.

Media release

From: Springer Nature

Archaeology: Concrete evidence for Roman construction techniques

Building materials found in partially constructed rooms in Pompeii offer clues into how ancient Romans made cement, according to research published in Nature Communications. These insights improve our understanding of ancient Roman technologies that have kept structures standing for centuries.

Much of our knowledge of Roman construction techniques relies on written accounts, because the discovery of tools and raw materials from archaeological sites has been relatively limited and fragmentary. It was previously thought that they relied heavily on the use of slaked lime (heated limestone mixed with water). However, recent research has pointed to a process known as ‘hot mixing’, in which quicklime (dry, heated limestone) is mixed directly with water and volcanic rocks and ash. This produces a chemical reaction that heats the mixture. Archaeological evidence directly supporting use of this method has yet to be found.

Admir Masic and colleagues examined recently excavated rooms in the Roman city of Pompeii to clarify this process. The rooms were under active construction when it was abandoned owing to volcanic activity in 79CE, preserving containers of concrete construction materials and tools where workers left them. The authors identified quicklime, volcanic ash, and aggregates — all materials that support the use of the ‘hot mixing’ technique. They also found weights and measurement tools, which they suggest could have been used to ensure consistent ratios for concrete pouring and ensure straight, level walls. The authors also analysed the chemical composition and microstructure of these building materials. They found a distinctive molecular signature and pattern of cracking and porosity which could be directly linked to the application of quicklime and hot mixing techniques on the site. The authors infer from the data that workers in Pompeii were using ‘hot mixing’ techniques in construction at the time of volcanic activity.

This work leverages a unique combination of ancient literature, archaeology, and materials science to inform our understanding of Roman construction techniques. The authors suggest that the insights gained here could be applied to modern construction processes with the aim of generating more durable and sustainable concrete.

Multimedia

Neatly aligned ceramic roof tiles and tuff blocks
Neatly aligned ceramic roof tiles and tuff blocks
Pompeii Archeological Park site map
Pompeii Archeological Park site map
Rows of ceramic roof tiles and a stack of yellow tuff blocks
Rows of ceramic roof tiles and a stack of yellow tuff blocks
Neatly aligned ceramic roof tiles and tuff blocks
Neatly aligned ceramic roof tiles and tuff blocks

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Nature Communications
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Organisation/s: Massachusetts Institute of Technology, USA
Funder: We would like to thank the MIT Research Support Committee (RSC) and the MIT Concrete Sustainability Hub (MIT CSHub) for partially funding this research.
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